I purchased this unit to replace a faulty ignition system on a low-end Charbroil grill that I received second hand from a friend. When I received the grill, the old ignition button was not sparking, due to corroded terminals. I wanted an electronic ignition ever since seeing one for the first time.
When I received the ignition kit, I was surprised at the weight. It was heavier than expected, implying that the ignition coil inside is rather large. This definitely gives the impression that it should last quite a while. The kit also included several cables to accommodate a grill with several burners. I decided to test the ignition system before proceeding to retrofit my old grill. The unit requires 1 "AA" battery, which is not included in the kit. I installed the battery, pushed the button and got a satisfying arc across two sets of terminals. I was ready to begin installation.
If you are installing this in a grill that previously had a manual ignition switch, the diameter of the hole is probably too small on the panel. You will likely need a drill with an appropriately sized bit to enlarge the existing hole. Also, you will likely need to install a ground wire (included in the kit) on a preexisting screw on the panel. The final step involves connecting to the electrode near the burner. Depending on the electrode, the terminal may not attach properly to one of the included cables. My electrode had a thin connector, so I crimped the terminal on the cable to fit snugly.
I have enjoyed using this electronic ignition system on my old grill, and hope this helps anyone wanting to retrofit their old grill.
Pros:
-Seemingly well built electronic components.
-Includes replacement leads for different grills.
-Clear instructions in English as well as Spanish.
-Easy to use and install.
Cons:
-No "AA" battery included.
-No way to "cap off" unused terminals. They arc whenever the system is used. Not much of a problem, unless there is a gas leak.
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Apparently, the kit assumes you already have the little porcelain sleeve thingy and the means to attach the igniter to the the gas tube. Because if you let the bare wire anywhere near the flame of course it catches fire and melts. Have not figured out a solution to that little challenge yet
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I have a Char-Broil 4 burner with side burner, model 463440109. The ignitor failed so I ordered this "Universal" electronic ignition kit thinking that "Universal" meant that it fit all Char-Broil grills. Well, it does not! It was 1/8" larger in diameter than the existing hole and there was not enough room to fit behind the hole. Rather than go though the hassle of sending it back and waiting for another one, I attached it to a wood block behind the hole with double stick foam. It works fine, just a little out of place. There was nothing in the description or specs that said that it may not fit all grills, or only grills made after a specific date.
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I had my ignition kit fail in my char-broil I looked in the manual and the part # they gave me was going to be around 40 bucks. I decided to give this one a try and was happy I did only difference with this one is the push cap is black. Work's great and for 13 bucks you cant beat it!
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I found that I did not need to drill a larger hole in my grill. The original igniter was part of a larger cylander that is almost the same diameter as this new upgrade electronic igniter. So it fit in with only moderate work to enlarge the existing hole. Once in place, however, no sparks came out to light the gas; so I added a ground wire as suggested. BUT IT STILL DID NOT SPARK. THAT was when I realized grease buildup had so covered the igniter that it was in essence INSULATED by the grease. So I cleaned the entire lower interior with no-fumes Easy Off oven cleaner and then sprayed it clean with my garden hose. VOILA! It works better than ever!
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